I'm not sure why there is so much variation other than to say the Kemper isn't just capturing an IR, which is typically just done using a sine wave sweep. Changing the controls on the amp, even doing merged profiles, will alter the final cab capture. I can do a whole set of profiles with the mics in the same position, just changing the amp controls and the cabs won't be identical. My guess is that the profiling algorithm is complicated enough that there are so many variables that every minor change makes a difference in the finished product. I know it's a bit of a rabbit-hole, but swapping cabs can yield good results sometimes. It can help fix a not-so-great amp profile sometimes. But I haven't found a one-size-fits-all cab that works for everything yet. With the number of profiles I've made using the same speaker cabinet you'd think I'd found the magic one by now but it's so subjective and every day is a little different. I always try new profiles out live or at soundcheck but I keep going back to a few that just work best with the band. And they aren't necessarily the ones I think sound the best at home or while recording. Different profiles for different applications.
Thanks a ton and that was what I was guessing would be the case. Thanks for confirming. Some of the IRs that came from your profiles...whether Studio or Merged...really click for me. I really like the 69 Marshall Plexi 50 4x12. Also dig the IR made with the Jubilee and your 2x12. For the most part, I've stayed out of the rabbit hole and just used what you made the studio profiles with.